Senior Process Engineer
Boston Materials
Billerica, MA, USA
Posted on Dec 8, 2024
Boston Materials produces a new class of materials that are conductive and durable like metal, yet light like plastic. The underlying technology revolves around vertically aligning carbon fibers to create materials with highly efficient energy dissipation properties. We use these highly differentiated materials to solve critical challenges relating to thermal management, vehicle weight reduction, and improving resource efficiency across Semiconductor, Electrified Vehicles, and Aerospace industries. Backed by proven manufacturing processes and validation in performance-critical applications across high-growth sectors, industry leaders turn to Boston Materials to go beyond today’s known limitations.
OPPORTUNITY KNOCKS
Not often in one’s career do we get the chance to—
Get close to the mission. Getting a real sense of what the business does and how our work directly affects the outcome. Where everyone is involved with the company’s success. No layers, no silos, no bureaucracy. Just the opportunity to make the greatest impact with the most responsibility.
Innovate faster. Adapting to changes in the market at record speed. No multi-layer signoffs. Fewer executives and shareholders to gain approval from. Instead, the latitude needed to get a new idea, product, or process off the ground quickly. Where we can experiment and test new ideas— and are encouraged to do so. We create solutions to problems that our audiences truly care about and understand customers won’t wait for us to figure them out.
Branch beyond our role. We’re not defined by past experiences or confined by our current job description. Every day offers opportunities to have influence and be challenged with new projects and tasks. Working shoulder-to-shoulder with some of the top talent in the industry, we’re able to showcase our talents, expand our knowledge, develop new skills, and take ownership and act. All while contributing to the overall success of the organization.
Create critical resources. The transition to a decarbonized economy is already underway and advanced computing is everywhere. Armed with coveted technologies and solutions, we unlock the way to accelerate electrification, increase compute efficiency, and harness cleaner energy— changing entire industries and our planet.
Opportunity knocks at Boston Materials. Will you answer the call?
Purpose of this Role
We are looking for a highly motivated and detail-oriented process engineer to join our team at Boston Materials. As a process engineer, you will analyze and optimize manufacturing and industrial processes to improve efficiency and reduce costs. This includes process designing, troubleshooting, process optimization, process analysis, process documentation, quality control, project management, process automation and quality assurance. You will also collaborate with cross-functional teams, implement process improvement initiatives and contribute to the overall success of our organization.
Objectives of this role
- Developing, optimizing and improving manufacturing processes to enhance productivity, quality and safety.
- Identifying and implementing process improvements to reduce costs, minimize waste and increase efficiency.
- Collaborating with cross-functional teams to ensure smooth integration of new processes, technologies and equipment.
- Monitoring and analyzing process data, identifying trends and proposing solutions for process improvement continuously.
- Performing process capability studies, statistical analysis and data-driven decision-making to achieve operational excellence and meet production targets.
- Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities.
Your Responsibilities
- Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate solutions.
- Design and implement process optimization strategies to enhance efficiency, reduce cycle time and improve product quality.
- Collaborate with engineering, production and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
- Monitor and analyze process performance metrics, such as cycle time, yield and scrap rate and develop strategies to meet or exceed targets.
- Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
- Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
- Lead process validation activities, including protocol development, execution and documentation, ensuring compliance with regulatory requirements.
- Participate in cross-functional teams to drive root cause analysis, corrective actions and preventive measures.
- Provide training and guidance to production teams on new processes, procedures and equipment to ensure successful implementation and operation.
- Stay up-to-date with the latest advancements in process engineering technologies, methodologies and best practices.
Your Skills and Expertise
- Bachelor’s or Masters degree in Engineering (mechanical, industrial, chemical or similar).
- 5+ years of experience as a process engineer in a manufacturing environment.
- Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies and statistical analysis.
- Experience with driving and adhering to PDP (PLC) process and implementing PFMEA
- Proficient in process analysis, process modelling, statistical analysis and simulation software.
- Excellent problem-solving and analytical skills with the ability to identify and resolve complex process issues.
- Working knowledge of process safety, risk assessment and compliance with regulatory standards.
- Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
Summary of Benefits
- Health, Vision & Dental – Boston Materials pays 75% of Health, Vision and Dental Care coverage for employee and dependents
- 401(k) plan
- 4 weeks of supplemental Paid Parental and Family Leave
- Unlimited Paid Time Off
- Holidays: 14 days/year
Boston Materials is an EOE and at the forefront of materials innovation, the key to which is diverse teams with unique backgrounds and experiences. We are committed to employing a diverse workforce with equal employment opportunities regardless of race, color, religion, sex, national origin, age, sexual orientation, gender identity, gender expression, marital status, veteran status, or disability.
Applicants must be currently authorized to work in the US on a full-time basis.